Wood-turners hold every scrap of these substances in their shops due to its scarcity and expensive nature. However, some of them throw away pieces that look too soft because they have no idea of how they can be turned. From the furniture industry, different commercialized planks that are stabilized are available whereby any carpenter can easily stabilize them hence saving costs of obtaining them. This article takes a look into the preparation of stabilized wood and its many advantages.
Carpenters may not know that what they are using has undergone some stabilization until you tell them. To understand the entire process, you have to know what stabilization is. It is the process of hardening soft wood materials by using resins. These blanks are boiled in pots that are heated using vacuuming machines as you are about to find out.
How do you start stabilizing a blank? Blanks cannot be treated successfully if they are not completely dry. Any trace of moisture will contribute to resin resistance which might alter the outcome of the final product. As such, you have to ensure that all blanks that are about to be stabilized have moisture that is below 10%. Place the moist blanks on drying racks for a day or two until moisture goes down to the best levels.
Once all the blanks are dry as required, you can now start stabilizing them. The procedure needs a correct kit which includes stainless steel pots, anti-float plates, a vacuum generator and an inner chamber. All the blanks should place in an inner chamber that will be filled with adequate resin and later submerged together for some time. Use of this apparatus will leave your timber in a natural state after strengthening it for different carpentry needs.
For a complete stabilization and resin penetration, you should leave them to boil for not less than 30 minutes. After these minutes, you can carefully open the pot while wearing protective gears to prevent burns from the high moisture. A good indicator that blanks have been soaked completely will be their non-presence at the top of your mixture. The process can be repeated if you find them flowing on top. Cleaning the pots is a must to avoid gumming of the materials on its sides.
The soaking process does not mean that the blanks are ready for use. They must be cured to ensure that they do not have some loopholes. Curing is done on ovens or toasters which can disseminate temperatures of about 200 degrees. Dry them on this apparatus for some minutes until no moisture can be traced. For a safe cure, you ought to wrap each blank when drying it at the oven.
Is this the only way that a blank can be stabilized? No. Some traditional methods are available although they are tedious and might be time consuming for people who are new to it. Cheap commercial chemicals like wood hardeners are accessible from shops whereby they can be painted into pieces. However, their quality is low when compared to the above process.
Carpenters need woods that are stabilized for their day to day activities which makes it essential to learn these tricks. Purchasing the prepared blanks might cost you handsomely whereas making them is simple. By doing the process at your workplace, you will save costs and make high-quality items.
Carpenters may not know that what they are using has undergone some stabilization until you tell them. To understand the entire process, you have to know what stabilization is. It is the process of hardening soft wood materials by using resins. These blanks are boiled in pots that are heated using vacuuming machines as you are about to find out.
How do you start stabilizing a blank? Blanks cannot be treated successfully if they are not completely dry. Any trace of moisture will contribute to resin resistance which might alter the outcome of the final product. As such, you have to ensure that all blanks that are about to be stabilized have moisture that is below 10%. Place the moist blanks on drying racks for a day or two until moisture goes down to the best levels.
Once all the blanks are dry as required, you can now start stabilizing them. The procedure needs a correct kit which includes stainless steel pots, anti-float plates, a vacuum generator and an inner chamber. All the blanks should place in an inner chamber that will be filled with adequate resin and later submerged together for some time. Use of this apparatus will leave your timber in a natural state after strengthening it for different carpentry needs.
For a complete stabilization and resin penetration, you should leave them to boil for not less than 30 minutes. After these minutes, you can carefully open the pot while wearing protective gears to prevent burns from the high moisture. A good indicator that blanks have been soaked completely will be their non-presence at the top of your mixture. The process can be repeated if you find them flowing on top. Cleaning the pots is a must to avoid gumming of the materials on its sides.
The soaking process does not mean that the blanks are ready for use. They must be cured to ensure that they do not have some loopholes. Curing is done on ovens or toasters which can disseminate temperatures of about 200 degrees. Dry them on this apparatus for some minutes until no moisture can be traced. For a safe cure, you ought to wrap each blank when drying it at the oven.
Is this the only way that a blank can be stabilized? No. Some traditional methods are available although they are tedious and might be time consuming for people who are new to it. Cheap commercial chemicals like wood hardeners are accessible from shops whereby they can be painted into pieces. However, their quality is low when compared to the above process.
Carpenters need woods that are stabilized for their day to day activities which makes it essential to learn these tricks. Purchasing the prepared blanks might cost you handsomely whereas making them is simple. By doing the process at your workplace, you will save costs and make high-quality items.
About the Author:
Shop and impressive selection of stabilized wood by visiting our web pages now. To check out our online catalog and learn more about our prices and products, click the links at http://www.stores.sheltonpacific.com .
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